POWERASPHALT / PLANT COMPONENTS
Asphalt Plant Vibrating Screen
Screen hot aggregate into the fractions required by the mix design.
The screen unit of the batch asphalt plant classifies the dried aggregate according to grain size and distributes it to the relevant compartments of the hot aggregate silo. Screen surface, vibration pattern and feed flow work together; It forms the basis of accurate classification, weighing and mixing stages.
PROJECT-SPECIFIC EQUIPMENT FOR YOUR PRODUCTION LINE
PRODUCTION FLOW
How it works in three steps.
The task of the unit, associated equipment and the route of the material.
Hot aggregate entry
The aggregate carried by the elevator reaches the feeding section of the screen and is distributed on the surface.
Vibrating classification
screen wires of different apertures separate the material into fractions. Floor and opening selection is made according to mixture gradation.
Distribution to hot silo
The separated material is directed to the relevant storage compartment, and the selected by-pass flow is directed to the line appropriate to the project layout.
INSIDE THE EQUIPMENT
Main components and their functions.
The housing, drive and control components are assessed together with production and maintenance requirements.
Vibratory motor assembly
The dual vibromotor drive option supports balanced vibration pattern. The drive selection is evaluated together with the required amplitude and material flow rate.
helical springs
It supports the vibration movement of the screen body and limits the transfer to the carrier structure.
Screen mesh and tensioners
Wear-resistant surfaces and accessible tensioners make wire changing and clearance checking easy.
By-pass valve
Directs the material flow according to the production plan. Pneumatic control and position tracking can be automated.
Closed body and suction
Dust extraction connection and maintenance covers support both environmental control and service access.
Hot aggregate bin connection
The compartments below the screen, overflow chutes and pneumatic gates prepare the classified aggregate for weighing.
TECHNICAL CONFIGURATION
Specify the right equipment for your plant.
It is based on your production target and selected configuration, rather than a standard number.
| Feature | Options / design considerations |
|---|---|
| Faction options | 4, 5 or 6 fractions; according to the project |
| Drive | Vibration system with vibromotor |
| flow control | By-pass and pneumatic valve options |
| service access | Top and side maintenance covers; service crane option |
Selection and integration
The mix range, aggregate grading, target throughput and hot-bin arrangement are considered together. Screen deck count and the resulting aggregate fractions are specified separately. Factory checks assess vibration and material flow; joints and housing details depend on the selected construction.
OPERATION AND SERVICE
Maintenance access is part of the design.
Equipment tracking, automation connections and service planning are handled within the same production chain.
Inspection and preventive maintenance
Wear of screen wires, tensioners, springs, vibromotor connections and dust suction connection are checked. Leakage between compartments and clogging are monitored as they may affect product grading. Hot silo level elements and cover movements are also controlled together with the production line.
Automation and technical support
Sensors, operating commands and safety interlocks are evaluated together with the existing control system. Maintenance and adjustments are made according to the equipment user manual and authorized service procedures. Get technical support →
EQUIPMENT DETAILS
Take a closer look at the equipment.
FREQUENTLY ASKED QUESTIONS
Frequently asked questions about Asphalt Plant Vibrating Screen.
The mixture recipes to be produced, aggregate gradation and the number of hot silo compartments are evaluated together.
It allows the material to be directed to an alternative flow path in the selected production order. Which material will be transferred to where is determined in the project.
Price; It is prepared according to the scope of capacity, body and drive features, heating or transport equipment, automation, transportation and assembly. You can request a technical offer by sharing your existing equipment and project information.
Mechanical dimensions, elevations, capacity balance, electrical infrastructure and automation connections are examined. The appropriate solution is determined by site and equipment evaluation.
CONNECTED SYSTEMS
Consider the production line as a whole.
The performance of a unit is complemented by the harmony of the equipment before and after it.
Hot Aggregate Bucket Elevator
A conveying link from the dryer to the hot aggregate screen.
Twin-Shaft Asphalt Mixer
Combine aggregate, mineral filler and bitumen in a controlled batch.
Asphalt Plant Baghouse Filter
Manage dust control and mineral filler recovery together.
LET’S DISCUSS YOUR PROJECT
Request a technical quotation for your equipment.
Share your plant model, target capacity, material information and existing field photos; Let’s clarify the equipment scope together.