ASPHALT PRODUCTION TECHNOLOGIES
FROM ANKARA TO THE WORLD · BUILDING A STRONGER FUTURE
POWER ASPHALT
ASPHALT PRODUCTION TECHNOLOGIES
STATIONARY SERIES

DRAGON

80 t/h Stationary Asphalt Plant

Robust, modular production for long-term projects.

POWER ASPHALT DRAGON 80 is a stationary batch asphalt plant designed for aggregate with 3% free surface moisture and nominal output of 80 t/h. Separate aggregate, filler and bitumen weighing, recipe control and modular layout allow configuration for road and infrastructure projects.

80

t/h
production capacity
WHY POWER ASPHALT

Engineering that empowers
your production.

In stationary batch asphalt plants, aggregate, filler and bitumen are weighed separately and mixed to the recipe. Heated aggregate is elevated to the vibrating screen, graded and combined with bitumen and filler in the mixer. Batch production allows controlled changes between mix recipes.

Modular design

Units configured according to your project and flexible layout.

Precise mix design control

Separate weighing and dosing of aggregate, bitumen and filler.

Easy maintenance

Global components, available spare parts.

Flexible configuration

Expandable structure for additive and recycling units.

TECHNICAL INFORMATION

DRAGON Technical Specifications

DRAGON 80 stationary batch asphalt plant specifications
ModelDRAGON 80
Production capacity80 t/h (at 3% aggregate surface moisture)
Production methodBatch production
Cold aggregate feed bins4 × 8 m³; 32 m³ total
Dryer capacity80 t/h
Dryer drum dimensionsØ1,800 × 7,500 mm (internal diameter × length)
Burner thermal capacity10,000 kW
Hot aggregate screen4 decks, with bypass
Hot aggregate bin29 tonnes
Mixer capacity1,700 kg/batch; twin-shaft
Batch cycle time45–60 seconds
Filter systemReverse-air baghouse filter with meta-aramid/Nomex bags
Filter extraction airflow28,000 Nm³/h
Bitumen tank40 m³; insulated, with thermal-oil heating coil
Filler silo30 tonnes
Aggregate / filler / bitumen weigh hopper capacities2,500 / 30 / 200 kg
Control systemPowerControl SCADA automation
LayoutSite-specific, permanent installation
ServiceRemote connection and spare parts support

ⓘ Nominal capacity is based on 3% aggregate surface moisture. Actual output depends on moisture, mix, feed continuity and site conditions. Electrical power and supply infrastructure depend on the selected equipment and technical design. Final specifications are agreed in the quotation.

FAQ

Frequently Asked Questions

With infrastructure and foundations ready, erection and commissioning of DRAGON 80 are planned for 3–4 weeks in total, excluding manufacturing and transport. Timing also depends on site readiness, equipment scope and working conditions.

Yes. Modular units can be placed specifically for the project by evaluating land dimensions, material flow and operating needs.

Remote access through PowerControl and guidance from our service team support fault diagnosis. Widely available components simplify spare parts sourcing.

Price depends on capacity, mobile or stationary configuration, fuel, bitumen storage and optional units. Share your requirements for a project-specific technical quotation.

Nominal capacity is specified for aggregate with 3% free surface moisture. Actual output depends on aggregate moisture, mix design, feed continuity and ambient conditions.

Depending on the burner configuration, fuel oil, diesel, natural gas or LPG may be considered. The burner and fuel supply equipment are selected during technical quotation.

RAP, modified bitumen, liquid additives and fibre feeding can be considered for the project. Permitted proportions and equipment scope depend on the mix design and selected system.

PRODUCTION FLOW

Controlled production, from aggregate to hot mix

In the DRAGON 80 stationary asphalt plant, batch production follows an integrated process from material preparation to truck loading.

01

Feeding, drying and screening

Fractions in the four cold feed bins are metered to the dryer by belt feeders. Aggregate heated in the 80 t/h dryer is lifted to a four-deck vibrating screen and separated into hot aggregate bins.

02

Weighing, mixing and dispatch

Aggregate, filler and bitumen are weighed separately to the recipe and combined in a 1,700 kg/batch twin-shaft mixer. The 45–60-second cycle depends on the mix and operating conditions. Finished asphalt is dispatched through the selected discharge and storage arrangement.

03

Filtration and filler recovery

Dryer gases are treated by a baghouse filter with 28,000 Nm³/h extraction airflow. Captured filler can return to production where the mix and equipment allow. Emissions depend on fuel, operating conditions, filter maintenance and project specifications.

SMART CONTROL

Production management with PowerControl SCADA

Automation combines production monitoring and service access, allowing the operator to follow recipes, weighing and plant status from one control system.

01

Recipes, reporting and access control

Mix recipes are stored and dosing and weighing values monitored. Production reports can be archived for operational follow-up. User permissions and languages are configured to suit the operator organisation.

02

Operating modes and remote support

Automatic, semi-automatic and manual modes support production and maintenance. Interlocks and alarms assist the operator. With suitable network infrastructure and authorisation, VPN access enables remote diagnostics and parameter support.

SITE AND INSTALLATION

Site preparation and 3–4-week installation

Once infrastructure and concrete foundations are ready, erection and commissioning are planned for a total of 3–4 weeks. Manufacturing and transport are excluded.

01

Ground, power and utilities

Tower, dryer and silo foundations are designed using geotechnical data and static and dynamic loads. Power supply, transformer, panels and cabling depend on equipment scope. Compressed air, necessary water connections and drainage are coordinated with the layout.

02

From erection to first production

  1. Engineering and approval: confirming the site layout, equipment scope and responsibilities.
  2. Factory manufacturing: preparation of mechanical units, control panels and modules.
  3. Delivery: delivery of modules according to the transport plan.
  4. Erection and commissioning: mechanical erection, cabling, cold tests, burner adjustment and weighing calibration.
  5. Operator training: practical instruction in production, maintenance and safe operation.

Cranes and lifting equipment are selected according to load weights and working radii in the erection plan.

FLEXIBLE EQUIPMENT

Equipment configured for your project

Standard units and optional systems are selected by considering mix design, production targets, storage needs and operating conditions together.

01

Bitumen, filler and weighing systems

The insulated 40 m³ bitumen tank uses thermal-oil coil heating. A 30-tonne filler silo with a top filter and screw conveyor feeds production. Separate aggregate, filler and bitumen weighing supports accurate mix dosing.

02

RAP and additive integration

RAP, modified bitumen, liquid anti-stripping additives and fibre/cellulose feeding units can be considered. RAP proportion and feeding method depend on the selected system and mix specification.

03

Energy efficiency and operating cost

Dryer flights, burner settings, insulation and maintenance are assessed together to manage heat transfer and fuel use. Cost per tonne and payback depend on fuel type, aggregate moisture, annual output, operating hours and local energy prices.

AFTER-SALES SUPPORT

Safe operation, maintenance and after-sales support

For DRAGON 80, operator capability and maintenance planning are as important as plant delivery.

01

Operator safety and maintenance access

Emergency stops, interlocks, access platforms, guardrails and non-slip stairs support safe operation. Temperature monitoring, alarms and maintenance procedures for bitumen and thermal-oil circuits are defined with the project equipment.

02

Spare parts, training and calibration

Service and spare parts support covers mixer wear parts, filter bags, sensors and other maintenance items. Commissioning includes operator training, manuals, maintenance planning and weighing calibration. Service scope and response conditions are defined in the contract.

03

Project documentation and technical quotation

Contact our sales team for layout drawings, foundation designs, electrical diagrams and relevant conformity documents. The quotation for the DRAGON 80 stationary asphalt plant depends on equipment scope, fuel selection, storage, transport and installation conditions.

Request a technical quotation for DRAGON 80 →

FOR YOUR PROJECT

Let us prepare a special offer for your project.

Let’s talk about your production goals and plan the asphalt plant that suits you together.

DRAGON 80 t/h stationary asphalt plant: price and quotation

Evaluate DRAGON for projects requiring a 80 t/h stationary asphalt plant using the technical specifications on this page. Consider daily output, aggregate moisture, mix design, operating hours and layout alongside nominal capacity.

The quotation defines equipment scope, storage requirements, fuel and power infrastructure, transport and installation responsibilities. Compare models in the same range to identify the right capacity for your project.

How is the DRAGON 80 t/h stationary asphalt plant priced?

Pricing is prepared for your project based on selected units, automation, storage and delivery terms. Send your capacity and site requirements for a current quotation.

Does the nominal capacity guarantee the production amount on site?

Actual output depends on aggregate moisture, mix design, ambient conditions, feeding and the operating plan. Nominal capacity should be assessed against the expected project conditions.

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DRAGON 80 t/h — Stationary Batch Asphalt Plant
DRAGONStationary Asphalt PlantProduction capacity · 80 t/h

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