Modular design
Units configured according to your project and flexible layout.
STATIONARY SERIES
LION
120 t/h Stationary Asphalt Plant
Robust, modular production for long-term projects.
POWER ASPHALT LION 120 is a stationary batch asphalt plant designed for aggregate with 3% free surface moisture and nominal output of 120 t/h. Four-compartment feeding, separate aggregate, filler and bitumen weighing and PowerControl automation support production to the mix design.
120
t/h
production capacity
production capacity
WHY POWER ASPHALT
Engineering that empowers
your production.
In stationary batch asphalt plants, aggregate, filler and bitumen are weighed separately and mixed to the recipe. Heated aggregate is elevated to the vibrating screen, graded and combined with bitumen and filler in the mixer. Batch production allows controlled changes between mix recipes.
Precise mix design control
Separate weighing and dosing of aggregate, bitumen and filler.
Easy maintenance
Global components, available spare parts.
Flexible configuration
Expandable structure for additive and recycling units.
TECHNICAL INFORMATION
LION Technical Specifications
| Model | LION 120 |
|---|---|
| Production capacity | 120 t/h (3% aggregate surface moisture) |
| Production method | Batch production |
| Cold aggregate feed bins | 4 × 12 m³; 48 m³ total. Five- or six-bin options: 60–72 m³ |
| Dryer type and dimensions | T2080; Ø2,080 × 8,000 mm |
| Dryer drive | 4 × 7.5 kW |
| Feed conveyor drive | 7.5 kW |
| Hot aggregate screen | VA 1536 S; 15–20 m²; standard four-deck arrangement with bypass |
| Hot aggregate storage | 29 tonnes; 53-tonne option with an additional module |
| Mixer capacity | 2,200 kg/batch; twin-shaft; Ni-Hard liners |
| Nominal batch cycle time | 66 seconds; actual cycle depends on the mix and operating conditions |
| Filter system | AFA GS reverse-air baghouse; meta-aramid/Nomex bags |
| Filter extraction flow | 37,000 Nm³/h |
| Mineral filler silo | 30 tonnes; optional 50 tonnes |
| Bitumen storage options | 40 or 80 m³; optional 60–80–100 m³ compartmented tank |
| Aggregate / filler / bitumen weigh hoppers | 2,200 / 300 / 200 kg |
| Weighing load-cell count | Aggregate 4; filler 3; bitumen 3 |
| Aggregate elevator drive | 37 kW; backstop protection |
| Hot mix storage | 50 / 100-tonne options within the project scope |
| Electrical load | Approximately 310 kVA; subject to final equipment scope |
| Combustion control | Etamatic; according to the selected burner configuration |
| Control system | PowerControl SCADA automation |
| Installation | Site-specific stationary installation |
| Service | Remote support and spare parts |
ⓘ Nominal capacity is stated at 3% aggregate surface moisture. Actual output depends on moisture, mix design, continuous feeding and site conditions. The nominal batch cycle is 66 seconds. Burner thermal rating, selected storage options and transformer/electrical infrastructure are confirmed in the final technical quotation.
FAQ
Frequently Asked Questions
How is installation planned?
Project requirements, site conditions and target capacity are assessed together. The layout and unit configuration are agreed before manufacturing, delivery and commissioning are coordinated.
Can the site layout be customised?
Yes. Modular units can be placed specifically for the project by evaluating land dimensions, material flow and operating needs.
How are service and spare parts support provided?
Remote access through PowerControl and guidance from our service team support fault diagnosis. Widely available components simplify spare parts sourcing.
How is an asphalt plant priced?
Price depends on capacity, mobile or stationary configuration, fuel, bitumen storage and optional units. Share your requirements for a project-specific technical quotation.
Under what conditions does LION 120 produce 120 t/h?
Nominal capacity is specified for aggregate with 3% free surface moisture. Actual output depends on aggregate moisture, mix design, feed continuity and ambient conditions.
Which fuel options can be considered?
Depending on the burner configuration, fuel oil, diesel, natural gas or LPG may be considered. The burner and fuel supply equipment are selected during technical quotation.
Can RAP and additive systems be integrated?
RAP, modified bitumen, liquid additives and fibre feeding can be considered for the project. Permitted proportions and equipment scope depend on the mix design and selected system.
How does a 66-second cycle relate to 120 t/h?
For a 2,200 kg batch and a 66-second cycle, the theoretical calculation is 2.2 × 3,600 / 66 = 120 t/h. This alone is not a site-output guarantee: aggregate moisture, mix design, feeding and the operating conditions of other units affect the result.
PRODUCTION FLOW
Controlled production, from aggregate to hot mix
In the LION 120 stationary asphalt plant, batch production follows an integrated process from material preparation to truck loading.
01
Feeding, drying and screening
The base feeding arrangement has four 12 m³ bins, providing 48 m³ of storage. Five- and six-bin options provide 60 or 72 m³. Belt feeders supply the T2080 dryer, and the hot aggregate elevator transfers the material to the VA 1536 S screen. Separated fractions are held in the hot aggregate bins.
02
Weighing, mixing and dispatch
Aggregate, mineral filler and bitumen are weighed separately in 2,200 / 300 / 200 kg weigh hoppers according to the recipe. They enter the 2,200 kg/batch twin-shaft mixer with Ni-Hard liners. The nominal 66-second cycle corresponds to the 120 t/h production target; actual cycle and output depend on the mix and operating conditions. Finished asphalt is transferred to the selected storage and loading arrangement.
03
Filtration and filler recovery
Dryer gases pass through the AFA GS reverse-air baghouse with an extraction flow of 37,000 Nm³/h. Meta-aramid/Nomex bags and a variable-frequency extraction fan form part of the system. Collected mineral filler may be returned to production where the recipe and equipment allow. Emissions performance is assessed against fuel, operating conditions, maintenance and the project specification.
EQUIPMENT DETAILS
Explore the LION 120 equipment.
Drives, weighing and storage options are assessed as coordinated parts of one production line.
01
Dryer and combustion control
The T2080 dryer measures Ø2,080 × 8,000 mm and uses four 7.5 kW geared drives. Bolted internal flights and forged-steel riding rings support maintenance and load carrying. Etamatic combustion control is assessed with the selected burner equipment.
02
Screen and hot aggregate storage
The VA 1536 S screen is specified with a 15–20 m² surface option. The base four-deck bypass arrangement can be supplemented by five- or six-fraction solutions to suit the mix and equipment. Two vibratory motors, coil springs and pneumatic gates form the operating arrangement. Hot aggregate storage is 29 tonnes or 53 tonnes with an additional module.
03
Conveyor and elevator drives
The feed conveyor has a 7.5 kW geared motor, impact idlers at the loading zone and suitable bearing housings. The aggregate elevator uses a 37 kW drive, chain-and-bucket system and backstop protection. The collecting conveyor drive and remaining line details are defined by the final configuration.
04
Weighing sensors and mixer
The aggregate weigh hopper uses four load cells; the filler and bitumen hoppers use three each. Separate capacities are 2,200 / 300 / 200 kg. The twin-shaft mixer combines angled arms and paddles, replaceable Ni-Hard liners and pneumatic discharge.
05
Filler and finished-mix storage
A 50-tonne option is available for the base 30-tonne filler silo. A silo-top pulse-jet filter, screw conveyor and flow aids complete the filler system. Finished-mix storage options of 50 / 100 tonnes are selected for dispatch and site layout; pneumatic gates control truck loading.
06
Electrical load and site infrastructure
The approximate electrical load of 310 kVA is assessed with the selected motors and auxiliary equipment. Transformer sizing, simultaneous operation, motor starting and site supply are determined in the electrical design. Bitumen storage, the burner and optional units form part of the final energy calculation.
SMART CONTROL
Production management with PowerControl SCADA
Automation combines production monitoring and service access, allowing the operator to follow recipes, weighing and plant status from one control system.
01
Recipes, reporting and access control
Mix recipes are stored and dosing and weighing values monitored. Production reports can be archived for operational follow-up. User permissions and languages are configured to suit the operator organisation.
02
Operating modes and remote support
Automatic, semi-automatic and manual modes support production and maintenance. Interlocks and alarms assist the operator. With suitable network infrastructure and authorisation, VPN access enables remote diagnostics and parameter support.
SITE AND INSTALLATION
Site preparation, erection and commissioning
Site infrastructure, foundations, power connections and assembly logistics for LION 120 are planned together. Manufacturing, delivery, erection and commissioning are scheduled according to project scope and site readiness.
01
Ground, power and utilities
Tower, dryer and silo foundations are designed using geotechnical data and static and dynamic loads. Power supply, transformer, panels and cabling depend on equipment scope. Compressed air, necessary water connections and drainage are coordinated with the layout.
02
From erection to first production
- Engineering and approval: confirming the site layout, equipment scope and responsibilities.
- Factory manufacturing: preparation of mechanical units, control panels and modules.
- Delivery: delivery of modules according to the transport plan.
- Erection and commissioning: mechanical erection, cabling, cold tests, burner adjustment and weighing calibration.
- Operator training: practical instruction in production, maintenance and safe operation.
Cranes and lifting equipment are selected according to load weights and working radii in the erection plan.
FLEXIBLE EQUIPMENT
Equipment configured for your project
Standard units and optional systems are selected by considering mix design, production targets, storage needs and operating conditions together.
01
Bitumen, filler and weighing systems
Bitumen storage can use 40 or 80 m³ tanks, with optional 60–80–100 m³ compartmented tanks. The tanks are insulated and heated by thermal-oil coils. The mineral filler silo is 30 tonnes as standard, with a 50-tonne option, and includes a silo-top pulse-jet filter, screw conveyor and flow aids. Hot aggregate storage is 29 tonnes, with a 53-tonne modular option. Final options are defined in the technical quotation.
02
RAP and additive integration
RAP, modified bitumen, liquid anti-stripping additives and fibre/cellulose feeding units can be considered. RAP proportion and feeding method depend on the selected system and mix specification.
03
Energy efficiency and operating cost
Dryer flights, burner settings, insulation and maintenance are assessed together to manage heat transfer and fuel use. Cost per tonne and payback depend on fuel type, aggregate moisture, annual output, operating hours and local energy prices.
AFTER-SALES SUPPORT
Safe operation, maintenance and after-sales support
For LION 120, operator capability and maintenance planning are as important as plant delivery.
01
Operator safety and maintenance access
Emergency stops, interlocks, access platforms, guardrails and non-slip stairs support safe operation. Temperature monitoring, alarms and maintenance procedures for bitumen and thermal-oil circuits are defined with the project equipment.
02
Spare parts, training and calibration
Service and spare parts support covers mixer wear parts, filter bags, sensors and other maintenance items. Commissioning includes operator training, manuals, maintenance planning and weighing calibration. Service scope and response conditions are defined in the contract.
03
Project documentation and technical quotation
Contact our sales team for layout drawings, foundation designs, electrical diagrams and relevant conformity documents. The quotation for the LION 120 stationary asphalt plant depends on equipment scope, fuel selection, storage, transport and installation conditions.
COMPATIBLE UNITS
Every part of a powerful system.
FOR YOUR PROJECT
Let us prepare a special offer for your project.
Let’s talk about your production goals and plan the asphalt plant that suits you together.
LION 120 t/h stationary asphalt plant: price and quotation
Evaluate LION for projects requiring a 120 t/h stationary asphalt plant using the technical specifications on this page. Consider daily output, aggregate moisture, mix design, operating hours and layout alongside nominal capacity.
The quotation defines equipment scope, storage requirements, fuel and power infrastructure, transport and installation responsibilities. Compare models in the same range to identify the right capacity for your project.
How is the LION 120 t/h stationary asphalt plant priced?
Pricing is prepared for your project based on selected units, automation, storage and delivery terms. Send your capacity and site requirements for a current quotation.
Does the nominal capacity guarantee the production amount on site?
Actual output depends on aggregate moisture, mix design, ambient conditions, feeding and the operating plan. Nominal capacity should be assessed against the expected project conditions.