Modular design
Units configured according to your project and flexible layout.
STATIONARY SERIES
ANKYRA
160 t/h Stationary Asphalt Plant
Robust, modular production for long-term projects.
POWER ASPHALT ANKYRA 160 is a stationary batch asphalt plant designed for aggregate with 3% free surface moisture and nominal output of 160 t/h. Its 5–6-compartment cold feed system, 3,300 kg/batch twin-shaft mixer and PowerControl SCADA automation support mix control and consistent production flow.
160
t/h
production capacity
production capacity
WHY POWER ASPHALT
Engineering that empowers
your production.
In stationary batch asphalt plants, aggregate, filler and bitumen are weighed separately and mixed to the recipe. Heated aggregate is elevated to the vibrating screen, graded and combined with bitumen and filler in the mixer. Batch production allows controlled changes between mix recipes.
Precise mix design control
Separate weighing and dosing of aggregate, bitumen and filler.
Easy maintenance
Global components, available spare parts.
Flexible configuration
Expandable structure for additive and recycling units.
TECHNICAL INFORMATION
ANKYRA Technical Specifications
| Model | ANKYRA 160 |
|---|---|
| Production capacity | 160 t/h (at 3% aggregate surface moisture) |
| Production method | Batch production |
| Cold aggregate feed bins | 5–6 × 12 m³; 60–72 m³ total |
| Burner thermal capacity | 14,000 kW (14 MW) |
| Dryer | T2080; Ø2,000 × 8,000 mm (internal diameter × length) |
| Hot aggregate screen | VA 1840; 5–6 decks, with bypass |
| Screening area | 27–33 m²; depending on configuration |
| Hot aggregate bin | 36 / 86 tonnes; depending on configuration |
| Mixer capacity | 3,300 kg/batch; twin-shaft |
| Batch cycle time | 45–60 seconds; depending on mix and operating conditions |
| Filter system | Reverse-air baghouse filter with meta-aramid/Nomex bags |
| Filter extraction airflow | 44,000 Nm³/h |
| Filler silo | 30 / 50 tonnes; depending on configuration |
| Aggregate / filler / bitumen weigh hopper capacities | 4,155 / 456 / 264 kg |
| Control system | PowerControl SCADA automation |
| Layout | Site-specific, permanent installation |
| Service | Remote connection and spare parts support |
ⓘ Nominal capacity is based on 3% aggregate surface moisture. Actual output depends on moisture, mix, feed continuity and site conditions. Storage and equipment vary by configuration. Bitumen storage volume, electrical power and supply infrastructure are confirmed in the final design.
FAQ
Frequently Asked Questions
How is installation planned?
Project requirements, site conditions and target capacity are assessed together. The layout and unit configuration are agreed before manufacturing, delivery and commissioning are coordinated.
Can the site layout be customised?
Yes. Modular units can be placed specifically for the project by evaluating land dimensions, material flow and operating needs.
How are service and spare parts support provided?
Remote access through PowerControl and guidance from our service team support fault diagnosis. Widely available components simplify spare parts sourcing.
How is an asphalt plant priced?
Price depends on capacity, mobile or stationary configuration, fuel, bitumen storage and optional units. Share your requirements for a project-specific technical quotation.
Under what conditions does ANKYRA 160 produce 160 t/h?
Nominal capacity is specified for aggregate with 3% free surface moisture. Actual output depends on aggregate moisture, mix design, feed continuity and ambient conditions.
Which fuel options can be considered?
Depending on the 14 MW burner configuration, fuel oil, diesel, natural gas or LPG may be considered. Fuel supply equipment is selected during technical quotation.
Can RAP and additive systems be integrated?
RAP, modified bitumen, liquid additives and fibre feeding can be considered for the project. Permitted proportions and equipment scope depend on the mix design and selected system.
PRODUCTION FLOW
Controlled production, from aggregate to hot mix
In the ANKYRA 160 stationary asphalt plant, batch production follows an integrated process from material preparation to truck loading.
01
Feeding, drying and screening
Fractions stored in 60–72 m³ cold feed bins with 5–6 compartments are metered to the T2080 dryer. A 14 MW burner heats the aggregate, which is elevated to the VA 1840 screen. Its 5–6 decks separate aggregate into hot storage bins.
02
Weighing, mixing and dispatch
Aggregate, filler and bitumen are weighed separately to the recipe and combined in a 3,300 kg/batch twin-shaft mixer. The 45–60-second cycle depends on the mix and operating conditions. Finished asphalt is dispatched through the selected discharge and storage arrangement.
03
Filtration and filler recovery
Dryer gases are treated by a baghouse filter with 44,000 Nm³/h extraction airflow. Captured filler can return to production where the mix and equipment allow. Emissions depend on fuel, operating conditions, filter maintenance and project specifications.
SMART CONTROL
Production management with PowerControl SCADA
Automation combines production monitoring and service access, allowing the operator to follow recipes, weighing and plant status from one control system.
01
Recipes, reporting and access control
Mix recipes are stored and dosing and weighing values monitored. Production reports can be archived for operational follow-up. User permissions and languages are configured to suit the operator organisation.
02
Operating modes and remote support
Automatic, semi-automatic and manual modes support production and maintenance. Interlocks and alarms assist the operator. With suitable network infrastructure and authorisation, VPN access enables remote diagnostics and parameter support.
SITE AND INSTALLATION
Site preparation, erection and commissioning
Site infrastructure, foundations, power connections and assembly logistics for ANKYRA 160 are planned together. Manufacturing, delivery, erection and commissioning are scheduled according to project scope and site readiness.
01
Ground, power and utilities
Tower, dryer and silo foundations are designed using geotechnical data and static and dynamic loads. Power supply, transformer, panels and cabling depend on equipment scope. Compressed air, necessary water connections and drainage are coordinated with the layout.
02
From erection to first production
- Engineering and approval: confirming the site layout, equipment scope and responsibilities.
- Factory manufacturing: preparation of mechanical units, control panels and modules.
- Delivery: delivery of modules according to the transport plan.
- Erection and commissioning: mechanical erection, cabling, cold tests, burner adjustment and weighing calibration.
- Operator training: practical instruction in production, maintenance and safe operation.
Cranes and lifting equipment are selected according to load weights and working radii in the erection plan.
FLEXIBLE EQUIPMENT
Equipment configured for your project
Standard units and optional systems are selected by considering mix design, production targets, storage needs and operating conditions together.
01
Bitumen, filler and weighing systems
The insulated bitumen tank uses thermal-oil heating. Filler storage options of 30 / 50 tonnes and hot aggregate storage of 36 / 86 tonnes depend on configuration. Separate weigh hoppers accommodate 4,155 kg of aggregate, 456 kg of filler and 264 kg of bitumen.
02
RAP and additive integration
RAP, modified bitumen, liquid anti-stripping additives and fibre/cellulose feeding units can be considered. RAP proportion and feeding method depend on the selected system and mix specification.
03
Energy efficiency and operating cost
Dryer flights, burner settings, insulation and maintenance are assessed together to manage heat transfer and fuel use. Cost per tonne and payback depend on fuel type, aggregate moisture, annual output, operating hours and local energy prices.
AFTER-SALES SUPPORT
Safe operation, maintenance and after-sales support
For ANKYRA 160, operator capability and maintenance planning are as important as plant delivery.
01
Operator safety and maintenance access
Emergency stops, interlocks, access platforms, guardrails and non-slip stairs support safe operation. Temperature monitoring, alarms and maintenance procedures for bitumen and thermal-oil circuits are defined with the project equipment.
02
Spare parts, training and calibration
Service and spare parts support covers mixer wear parts, filter bags, sensors and other maintenance items. Commissioning includes operator training, manuals, maintenance planning and weighing calibration. Service scope and response conditions are defined in the contract.
03
Project documentation and technical quotation
Contact our sales team for layout drawings, foundation designs, electrical diagrams and relevant conformity documents. The quotation for the ANKYRA 160 stationary asphalt plant depends on equipment scope, fuel selection, storage, transport and installation conditions.
COMPATIBLE UNITS
Every part of a powerful system.
FOR YOUR PROJECT
Let us prepare a special offer for your project.
Let’s talk about your production goals and plan the asphalt plant that suits you together.
ANKYRA 160 t/h stationary asphalt plant: price and quotation
Evaluate ANKYRA for projects requiring a 160 t/h stationary asphalt plant using the technical specifications on this page. Consider daily output, aggregate moisture, mix design, operating hours and layout alongside nominal capacity.
The quotation defines equipment scope, storage requirements, fuel and power infrastructure, transport and installation responsibilities. Compare models in the same range to identify the right capacity for your project.
How is the ANKYRA 160 t/h stationary asphalt plant priced?
Pricing is prepared for your project based on selected units, automation, storage and delivery terms. Send your capacity and site requirements for a current quotation.
Does the nominal capacity guarantee the production amount on site?
Actual output depends on aggregate moisture, mix design, ambient conditions, feeding and the operating plan. Nominal capacity should be assessed against the expected project conditions.